Campbell Hausfeld Pro 140 Welder Review – Detailed Guide

Welders have become necessary machines in most households. Whether the owners need them to perform lighter tasks around the house or for more complicated jobs, they are useful additions to one’s garage.

Although it can be complicated to find welders that are efficient and affordable at the same time, this isn’t an impossible thing. Furthermore, many brands tend to introduce models that incorporate many high-quality options and features, which people can get at an affordable price. Campbell Hausfeld is one of them with its model Campbell Hausfeld Pro 140 Welder. In fact, this is a welder that’s known for its sturdy design and variety of features.

So, if you are eager to learn more about what it offers as well as which key details to keep an eye on before purchasing it, in this Campbell Hausfeld Pro 140 Welder review article we’ll cover them all. Also, we will elaborate on the pros and cons other users identify. So, read on!

Campbell Hausfeld Pro 140 Welder Review – Key Details And Features

Specifications Of Campbell Hausfeld Pro 140 Welder

For those that are curious, here are more detailed specifications of this welder that are worth checking out:

  • Power output: 140 amps
  • Power input: 120 Volts
  • Duty cycle: 20 % at 90 amps
  • Length of the ground cable: 10 feet
  • Weight: 71 pounds
  • Supported welding thickness: between 24 gauge and 1/4 inches
  • Dimensions of the machine: 20.5 x 10.5 x 12 inches
  • Heat settings: 5
  • Color: black

Type of Welding Tasks

Firstly, it should be noted that this welder supports MIG welding. It comes with a flux core wire and an independent motor that’s responsible for maintaining a constant wire speed. Due to this, it’s considered to be more successful for lighter tasks. These involve repairs, auto projects, fabrication of metal, and other light jobs that are performed around the house or in the garage.

Still, this doesn’t mean that people can’t do some heavy tasks with it. It’s quite on the contrary. The machine incorporates a feed system that’s heavy-duty and a professional torch to assist them with this.

Durability

As we mentioned, the Campbell Hausfeld Pro 140 welder has many features and components that are heavy-duty. The leading one is, of course, the metal case. It’s made to be resistant and tough, preventing any damages.

It’s accompanied by a metal mechanism, as well. Opposite of many cheaper models out there, this one doesn’t contain drive mechanisms made of plastic.

Clean Welding

Unlike some of the other models, this welder is known to leave a clean space behind. What we mean by this is that there is little or no spatter while you’re welding and after that. This is thanks to the capacitor, which is very large and able to produce a smooth arc.

According to users, this is helpful especially when you need to weld aluminum. Also, the arc is activated by a trigger, contributing to the preciseness. This and the professional torch make this welder suitable for all people interested in welding. Even beginners can learn to weld with it.

Heat Settings and Supported Thickness

Another useful detail associated with this welder is that it allows users to modify the settings, depending on the thickness of the metal that they should weld. Moreover, there are 5 heat settings, which are completely enough to match many metals.

Connected to this, the welding range is wide. As the machine works between 25 amps and 140 amps, it can weld various materials without any issues. More precisely, anything from sheet metal that’s 24-gauge to a steel plate with a mild thickness of ¼ inches is accepted. And to help people decide which settings are right for their specific project, there is a printed chart on the welder’s side, containing the needed details for different material thicknesses.

Portability

Despite all the features and the metal case, this welder manages to remain portable. People can simply take it with them around the house or job site to finish all welding tasks. The handle, which is larger than some of the usual ones, helps with this.

Due to its compactness, all details fit in it without any difficulties and people can weld without worrying about additional parts or spatter.

Duty Cycle

Duty cycle is a very important feature. This is because it shows how long the welder can operate safely in the specific power amperage. Therefore, the longer it is the more sure people can be that they can complete the process in a timely manner.

However, this Campbell Hausfeld machine isn’t really known for the high duty cycle. Instead, its cycle is a bit low aka just 20% at 90 amps. While this isn’t sufficient when compared to some other premium models from well-known brands, it’s still something considering the affordable price. So, users should note everything else that they get and see this as a small compromise for the other quality options.

Overheating and Damage Protection

Connected to the previous one, overheating can happen to welders that operate too long and at high power. This can lead to damages both to the machine and the surroundings. For this reason, it’s a nice touch that this welder is made with protection against thermal overload.

More precisely, it can shut down automatically when it detects excessive heat in order to avoid potential damages. 

Package Components

What comes in handy to users is that they get additional things in the package that are needed for performing the welding process efficiently. For starters, dual gauges are included together with a wire roll for flux-core welding. The regulator for the dual gauge is there because it enables the one operating the machine to follow the flow rate and the tank pressure.

Aside from these, buyers get a torch with a length of 10 feet, a 10-feet cable with a ground clamp for heavy-duty tasks as well as 2 tips for an easy connection.

All of them contribute to the positive experience people have with this welder and assist them in advancing their welding skills.

Package Components

What comes in handy to users is that they get additional things in the package that are needed for performing the welding process efficiently. For starters, dual gauges are included together with a wire roll for flux-core welding. The regulator for the dual gauge is there because it enables the one operating the machine to follow the flow rate and the tank pressure.

Aside from these, buyers get a torch with a length of 10 feet, a 10-feet cable with a ground clamp for heavy-duty tasks as well as 2 tips for an easy connection.

All of them contribute to the positive experience people have with this welder and assist them in advancing their welding skills.

Pros

  • Suitable for light and heavy-duty tasks
  • Affordable
  • Portable and compact
  • Durable with a metal case
  • Leaves less spatter and has a smooth arc
  • Can weld various thicknesses thanks to the heat settings
  • Offers protection against overheating and potential damages
  • Both beginners and professionals can utilize it

Cons

  • Low duty cycle
  • The quality of some features is a bit lower than the more expensive and premium models

Frequently Asked Questions (FAQ) About Campbell Hausfeld Pro 140 Welder

Q: How long is the warranty provided by the brand?

Answer: Actually, this product has a 5-year warranty. The manufacturer is obviously convinced of the high-quality of their product. So, it gives users a chance to have it repaired or replaced if the damage is too serious in that period. At the same time, their budget remains intact.

Q: When should you worry about sputter while utilizing this welder?

Answer: The flow of the current should be consistent in order to perform and complete the job successfully. However, the arc may experience a shortage of current while welding, which is why it sends additional voltage to fix the problem. Unfortunately, as a result of that sputter appears in the workplace and it affects the overall quality of the welding process.

Q: Are batteries required for this welder to operate?

Answer: No, this welder operates on power obtained directly through the sources around the house or workplace.

Q: What is the accepted size of the flux core wire?

Answer: It’s a fact that this is a welder made for flux core welding and gas metal welding. Therefore, it requires a flux core wire with a diameter of 0.030 inches. Yet if this one is harder to come by in your area, you can go for a different size. It still needs to be between 0.025 inches and 0.035 inches, though. And if such a wire is used, the feed drive roller of the wire should be modified or changed along with the contact tip.

A Final Word

All things considered, Campbell Hausfeld Pro 140 Welder is a machine that’s worth at least checking out. Yes, it may not possess some extra professional and premium features and options but it can still compete with some of the more famous names. This is thanks to the many useful details it incorporates. Starting from the metal case up to its ability to weld a variety of metals and thicknesses, it has much to offer. Moreover, it’s known to be durable with a long warranty period. And regardless of its lower price, it can be used for performing heavy-duty tasks. Luckily, during the whole process, it produces little or no spatter and debris, which is especially nice if you need to weld aluminum and similar materials. However, it should be noted that there are some disadvantages to consider like the low duty cycle, for one. But considering everything, they aren’t too serious.

Now, what are your thoughts regarding this machine? Do you have any experiences and opinions to share about it? Talk to us here in the comments.