Whether it’s for grinding, cutting or something similar related to welding, people need the best angle grinder for welding by their side. Thanks to it, they can perform light and heavy-duty tasks around their house or at work.
As much as it may seem like all models out there are similar, though, in truth, there are plenty of details to have in mind before you go shopping. They include the features the grinder should possess as well as its power and quality. Not to mention that the whole process is easier if you have some worthy models in your head.
For this reason, we compiled reviews of the top products and enriched them with the key features you shouldn’t overlook. So, here we go!
Reviews Of The Best Angle Grinder For Welding You Should Consider
1. Makita XAG04Z 18V LXT Lithium-Ion Angle Grinder
Among the things that make this angle grinder special is that it’s lightweight. Therefore, people can hold it with one hand and finish the job efficiently. It operates on batteries so there is no need to look for power outlets around you.
Connected to this, it’s cordless, making it easy to move around. This is especially handy when performing outdoor grinding tasks. Since it’s battery-powered, its efficiency may be a bit weaker than some other models but it’s still a nice machine. Not to mention that it includes wheels for grinding, which are responsible for extending the life of the disk.
However, there are some downsides that users mention. Mainly, they are about the price being a bit high for this model. Also, some of them report that the battery isn’t powerful enough for their needs.
More specifications are:
- Power: 5 batteries
- Length: 14 1/4 inches
- Weight: 6.71 pounds
- Voltage: 18 volts
- Size of the grinding wheel: 5 inches
Pros
- Comfortable grip
- Lightweight and portable
- Uses batteries and is cordless
- Enhanced features for safety
Cons
- Relatively high price for some people
- Batteries not included
2. Hitachi G12SA3 4-1/2-Inch 8-Amp Angle Grinder
It’s true that this is a premium model that attracts a lot of attention among customers. But it should be mentioned that it isn’t suitable for beginners and people that don’t have extensive experience in welding. This is because it may be too powerful with the high RPM and torque.
Moreover, it’s able to weld with great speed and perform complicated grinding tasks. The grinding wheels are made to be thick enough to maintain the feeling of lightness while performing the tasks. At the same time, the disc lasts longer. Another notable feature is the ergonomic design. Thanks to it, the machine is comfortable to use and all options are easily accessible.
However, some users complain that this model costs a bit more than what they are usually accustomed to. Still, it’s worth at least checking out if you need a grinder with serious performance.
These are more specifications:
- Motor power: 8 amps
- Output power: 1800 watts
- Size of the grinding wheels: 4 ½ inches
- Weight: 4.2 pounds
Pros
- Powerful and able to perform complicated grinding tasks
- High RPM and torque
- Ergonomic and comfortable design
Cons
- Expensive for some users
3. DEWALT Angle Grinder Tool, 4-1/2-Inch (DWE402W)
As an affordable model, this angle grinder is a worthy tool with increased safety. This is possible thanks to the paddle switch. It protects users and it can’t be turned on by accident.
What’s more, it’s durable. The special incorporated system for ejecting dust ensures that no debris and other damaging particles can enter the tool. Also, the guard can be rotated entirely with a single touch.
Despite this, though, the model is considered to be a bit uncomfortable, especially when it comes to grinding in difficult places. Apparently, some users found this exhausting as they had to adjust the position of their hands often.
More specifications are as follows:
- Motor power: 11 amps
- Motor type: AC/DC
- Color: yellow
- Size: 4 ½ inches
- Weight: 6 pounds
- Voltage: 120 volts
Pros
- Enhanced safety through the paddle switch
- High torque
- Protection against dust particles and overload
- Affordable
Cons
- Not very comfortable
4. BLACK+DECKER Angle Grinder Tool, 4-1/2-Inch, 6 Amp (BDEG400)
In case the price is one of your priorities, you’ll find pleasure in this angle grinder. Not only is it cheap but it’s powerful enough to satisfy the general needs of users. Moreover, it can boast with nice motor power and the ability to complete light tasks successfully.
For increased comfort, it consists of a side handle that can be adjusted in three positions. Also, it’s durable with a case made of metal. Yet some of the downsides associated with it include the low torque and the fact that it isn’t really capable of doing professional and tough grinding jobs.
For more specifications, check these out:
- Size: 4 ½ inches
- Motor power: 6 amps
- Color: orange and black
- Works on 10.000 RPM
- Weight: 4.5 pounds
Pros
- Very affordable
- Nice safety
- Sufficient motor power
- Lightweight
Cons
- Torque is low
- Can perform only light tasks
5. Metabo – 4.5″ Professional Angle Grinder
When it comes to sturdiness and power, this is among the top models. The fact that it’s made in Germany makes this understandable. With the high torque and the powerful motor, it’s able to complete both tough and lighter jobs.
Moreover, it’s durable and its design is everlasting. For emergency situations that threaten the disc, there is a special clutch. It activates as soon as the danger is detected. To accompany it, the machine possesses a system for quick change and adjustments of the disk and the guard. Also, what users find really helpful is that it’s friendly to utilize.
Still, it lacks comfortability. Users report that it’s slightly uncomfortable to hold and control.
More specifications are:
- Size: 4.5 inches
- Weight: 5.28 pounds
- Motor power: 8.5 amps
- Operates on 10.500 RPM
- Color: black and dark green
Pros
- Affordable
- High torque
- Quick system for changing the disk
- Durable machine
Cons
- Not very comfortable to hold and utilize
6. Milwaukee 2780-20 M18 Fuel 4-1/2″/5″ Pad, Bare
This model encompasses the nice features that some of the previously-mentioned models have. For instance, it has features for increased safety. At the same time, it’s comfortable to hold and is powered by batteries.
One of the most useful details is that the disk stops at once after the machine is turned off. That way, it can be put down quickly without having to wait for the disk to stop turning. However, the paddle switch can cause certain difficulties while operating this model. Even though it’s responsible for maintaining safety, it can feel a bit uncomfortable.
For more specifications, see these:
- Size: 4 ½ inches
- Weight: 5 pounds
- Battery life: 10 times longer
- Batteries: 2 lithium batteries
- Color: red and black
Pros
- Increased safety
- Paddle switch for maintaining safety
- The disk halts quickly
Cons
- Low on power because it runs on batteries
- Costs a medium price
7. PORTER-CABLE Angle Grinder, 6.0-Amp, 4-1/2-Inch (PC60TAG)
Predominantly, this is a model worth checking out due to its low price. As a brand that’s not very well-known on the market, Porter-Cable tried to incorporate some useful features in this model.
It’s relatively high-powered and is able to perform some light-duty tasks. But there are also some things that bother users. They are related to the disks’ inability to fit the grinder due to the weakness in the design.
Here are more detailed specifications:
- Motor power: 6 amps
- Size: 4 ½ inches
- Color: black
- Works on 11.000 RPM
- Weight: 4.1 pounds
- Warranty: 3 years
Pros
- Lightweight
- Affordable
- Increased safety
Cons
- Decreased design quality
- Can perform only light-duty tasks
8. Bosch GWS18V-45 18V 4-1/2 In. Angle Grinder (Bare Tool)
The Bosch brand is a popular one in terms of welding and grinding tools. Although this model comes at a lower price, though, it consists of some notable features.
One of them is the powerful motor that consists of four brushes. Thanks to this, it’s able to handle more complicated jobs. For increased vibration control, the tool has a side handle. It makes the whole experience more comfortable, as well.
Despite this, though, it’s worth mentioning that users experienced certain difficulties. They are mainly about the product sometimes arriving with missing parts.
See these for more specifications:
- Battery power: 18 volts
- Weight: 4 pounds
- Operates on 10.000 RPM
- Size of the disc: 4 ½ inches
- Battery amperage: 2.6 amps
Pros
- Long-lasting
- Cutting precision
- Enhanced control through a side handle
- High power
Cons
- Missing parts
9. KIMO 20V Brushless Cordless Angle Grinder
Cordless angle grinders like this one are convenient because they operate without the need for a power outlet nearby. While some other models without a cord tend to be noisy and bigger in size, this one manages to prevent this thanks to the battery-power.
Speaking of this, the motor is powerful, as well. It’s brushless and has a magnet for increased stability. Not to mention that the ergonomic rubberized design increases the comfortability. That’s why users find it easier to work with this grinder.
But it should be noted that there are some downsides like the trouble with the trigger lock not moving properly and the price being high for some people.
More specifications are as follows:
- Size: 4 ½ inches
- Works on 9.000 RPM
- Battery: 20 volts
- Weight: 5.3 pounds
- Color: green
Pros
- Cordless with a brushless motor
- Comfortable
- Ergonomic design
- Increased safety
- Powerful motor
Cons
- Medium-priced
- Issues with the trigger lock
10. Chicago Pneumatic CP7545-B Heavy Duty Air Angle Grinder
If you’re looking for a grinder strong enough to handle professional and tough tasks, this one is for you. It’s a versatile machine, made for a variety of jobs, ranging from grinding to cutting.
To enable operation both from the left and right, it possesses a composite handle. It’s accompanied by a guard that helps in the adjustments of the wheel. Aside from this, the grip is comfortable and preserves the user’s hand from the cold. However, users complain that it’s apparently noisy. Earplugs can be a solution to this problem, though.
These are more specifications for your consideration:
- Weight: 5.44 pounds
- Wheel size: 4 ½ inches
- Operates on 12.000 RPM
- Wattage: 840 watts
Pros
- Strong and able to perform tough tasks
- Versatile
- Lightweight
- Ergonomic design
Cons
- Expensive
- Noisy
Top Features To Consider When Shopping For Your Next Best Angle Grinder For Welding
Angle grinders are an essential part of the entire welding experience. But going blindly headfirst into buying one isn’t a very smart thing to do. That’s why it’s important to make an informed and efficient decision. To do that, you have to understand some of the key features and factors you should consider before making that final purchase. Take a look at some of them below!
Cost
Besides the needs (which we’ll talk about in a minute), the price tag can significantly influence the buying process. Of course, before embarking on this voyage, you have to have a certain budget in mind. In other words, that means you know how much money you’re willing and ready to spend on an angle grinder for welding.
Experts don’t usually recommend buying very cheap models. That’s because these don’t last long. Additionally, you won’t be able to use it very frequently as the whole build of cheap angle grinders won’t survive such a demanding tempo.
The positive aspect of all of this is that you don’t have to pay a fortune for a super quality machine like this. Some even say that you can purchase a high-end model for more than a hundred bucks. But, a perfectly great model can be found for as much as seventy-five dollars.
Size
Another useful feature in an angle grinder is its size. Naturally, here, we also refer to how small it is as well as its compactness. With that being said, some may think that a smaller grinder won’t be able to satisfy your needs and won’t have a great performance simply because there isn’t plenty of space in it to encompass a ton of features.
On the contrary, smaller grinders are desired and you should try to look for such models. Moreover, some models can be so small that they can easily fit the palm of your hand. With these, the task you have to complete will be done so effortlessly and without strains in your hands and wrists.
Further, smaller grinders will enable you to do your job in tighter spots. And you won’t take too much of the space with your task, leaving the rest to other tasks or users.
While speaking of this, one other size matters, too. We’re speaking of the disc size. Some of the most popular discs have a diameter of around 4.5 inches. They’re light and enable you to work on a wide range of tasks, even in smaller places. On the other hand, some industrial-level jobs may require discs with a diameter of seven or nine inches.
Safety Measures
Working with an angle grinder and with welding, in general, can be dangerous and sometimes life-threatening. That is if you don’t have adequate safety equipment or don’t know the safety instructions.
For the latter, make sure you thoroughly and carefully read these instructions. They’re usually provided in the user manual which is given to you with the purchase. For instance, you should stay away from flammable substances and objects while you’re grinding. That’s because you may easily cause an explosion and we definitely don’t want that.
While discs offer some level of protection, regardless of how minimal it may be, wearing safety gear is a must while grinding. To protect your eyes from any sparks or debris, put on a pair of safety goggles. Also, an apron can protect your body from such harmful aspects of the job. One of the most popular materials for such aprons is leather.
Needs And Uses
As we previously mentioned, the users’ needs and what for they’re going to use the grinder will largely determine how you shop for such a machine. Mainly, when it comes to welding, angle grinders are used before the actual welding commences, for cutting metal, and for cleaning afterward.
It isn’t seldom for the base metal to be covered in some debris that will otherwise disrupt the welding if it isn’t properly cleaned. This may include grease, traces of paint, or other particles of dirt. This is where the grinder comes into play. With it, you can wipe off the debris and clean the metal so that it’s ready for welding.
What’s more, a grinder can also help you cut thinner metals. With a cutting disc, this is possible and practiced by many users. Yes, it may not be as efficient as done with a plasma cutter, but still, the grinder can do the job just fine.
Even after the welding has been finished, you may still need a grinder. Subsequently, the welding may leave slag, which may look untidy and unprofessional. While other techniques for cleaning this exist, few are as successful and efficient as the angle grinder.
Durability
Purchasing an angle grinder for welding is still an investment. And you want it to last as long as possible. The durability feature takes care of this. Especially if you plan on using it frequently, you should be aware that the system will be under pressure. Professional and quality models will be able to withstand that and protect themselves from debris and dust from damaging them. But, cheaper grinders may quickly break down.
Another important aspect here is the warranty period. It’s nice to look for models and brands that offer a longer warranty period. This means that your product will be protected for a longer time and if something happens to it, you know that the original brand will take care of that.
Frequently Asked Questions About The Best Angle Grinder For Welding (FAQ)
Can an angle grinder be utilized to cut wood and similar materials?
Answer: No, angle grinders should never be used for this. Wood and other soft materials fall apart more easily so the grinder can do this to them and ruin them. On the other hand, metal and even stone can be cut with this tool.
How to know if an angle grinder is powerful?
Answer: Usually, the motor power is the one that’s measured. The amperage goes from 6 amps to 10 and even 15 amps in some cases. However, the last one isn’t very common. Still, it’s obvious that the lower amperage results in lower power and understandably this leads to inability to perform some heavy-duty tasks.
Are cordless angle grinders efficient and should people get them?
Answer: As we mentioned earlier, there are brands that produce specifically cordless models. And they are popular on the market. Mainly, this is because they are independent and don’t require a power outlet in order to operate. While sometimes this may affect the power, they are overall nice grinders that should be at least checked out.
Final Words
After reading all of this, it’s clear that finding the best angle grinder for welding takes a bit of research and time. This is because you should be careful about the features the models on the market have. One of the vital ones is power as it dictates the machine’s ability to handle the tasks you need it for. Also, it should be comfortable and not too large to enable the user to carry it around and use it in every space of their home or workshop.
So, what are your thoughts and opinions about this matter? Do the angle grinders we talked about match your preferences? Or do you maybe own a grinder already? Tell us everything here in the comments section. We would like to hear from you.